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The overall objective of this component was to establish and develop energy-use benchmarks for the eight industrial sectors that can be used by the industries as a guide in their energy efficiency and energy conservation (EE & EC) efforts.

To date, the component has set up a data collection system for energy benchmarking and installed an energy-use database.

Its ongoing activities include:

Establishing industrial energy-use benchmarks;
Establishing a system on the dissemination of end-use benchmarking information to industries.
 
 

What is Energy-use benchmarking?

Energy-use benchmarking is an effective tool to assist industries detect their energy inefficiencies by measuring and comparing the energy intensity at process level and overall company level against peers or industries recognised as the "leader". For energy-use in the industrial sector, it can be used as a daily productivity improvement tool and it can provide the relevant information that will help a company management improve its competitiveness.

 


How to do benchmarking?

In order to compute the benchmark, data on the total energy consumption (electrical and thermal) as well as the total production is required. It is better to calculate the energy consumption per unit of production, or the specific energy consumption (SEC) at the sub-processes, rather than the overall company level so as to identify the inefficiencies at the energy intensive processes.

The MIEEIP, team has collaborated with the National Productivity Corporation (NPC) to develop an online e-benchmarking community, which is hosted by the latter. In line with the project objectives, this component has established the energy-use benchmarks for eight industrial sectors through the energy audits (Component 2) and the voluntary participation by the respective industries and industrial associations.

To use the simple and user-friendly online tool, interested companies should get in touch with our e-community manager, En. Phubalan at ghazbalan@ptm.org.my to obtain a password to access the NPC website. This password will be confidential, and so is the data entered for tabulation purposes. It is usually the responsibility of the energy manager, or production or maintenance staff of a company to provide the relevant data. Once the benchmark is established, the information can be used to decide on the company's plans to improve its SEC, and subsequently its competitiveness. The procedure is strictly confidential right from the beginning.



Energy Efficiency and Conservation Guidelines for Electrical Energy-use Equipment

The MIEEIP in collaboration with professional bodies such as the Institution of Engineers Malaysia (IEM), Malaysian Chapter of American Society of Heating, Ventilation and Air Conditioning Engineers (MASHRAE) and Association of Consulting Engineers Malaysia (ACEM); the industries via the Federation of Malaysian Manufacturers (FMM) and also the public sector like the Energy Commission, SIRIM Berhad, Jabatan Kerjaraya (JKR) and Malaysian Industry Development Authority (MIDA) with technical guidance from Japan External Trade Organisation (JETRO)/Energy Conservation Center Japan (ECCJ) recently published the Energy Efficiency and Conservation Guidelines Part 1: Electrical Energy-use Equipment .

The Guidelines promote the establishment of energy management best practices by an individual company, which has a mission to achieve energy efficiency, improve productivity and profitability, conserve natural resources and reduce greenhouse gases. Based on the Guidelines, users will be able to gauge their energy-use performance of selected equipment against industry standard values, formulate energy saving plans and establish best practices in operation, monitoring and maintenance. Practical tips in energy saving and case studies are provided for each equipment. It is recommended that users should develop their own detailed guidelines for best practice in operation and maintenance to suit their own specific requirements.

The Guidelines cover the following commonly-used equipment in industries:

1. Transformers
2. Motors
3. Chillers
4. Cooling Towers
5. Fans and Blowers
6. Pumps
7. Air Compressors
8. Lighting

Related Articles Energy-use benchmark for the cement sector by Kamala Ernest
Publication Energy efficiency and conservations guidelines for electrical equipment
Presentation To understand the mechanics of the online e-benchmarking tool, industries are encouraged to view a presentation entitled Introduction to Benchmarking and its Tools